Powder coatings are solvent-free coating substances which are used in the high-quality industrial coating of surfaces. For production, customers want a compact, space-saving and low-maintenance system that is easy to clean. Also important are wear protection and a process that is as energy-saving as possible. The end product must be a stable, dust-free granulate within the target particle size distribution. The machines and systems from Hosokawa Alpine fulfil these customer requirements perfectly. The basic functional principle of powder coating processing has remained largely unchanged since the 1960s. By optimising our grinding and classifying technologies, we have always kept pace with the increasing quality requirements.
The classifier mills ACM were developed to do justice to the often-voiced demand for minimal cleaning times in the production of powder coatings. The ACM EC (Easy Clean) and EC-CL (Classifier Direct Drive) are tailored to exactly these requirements. The use of the new E3 beaters achieves throughput increases of up to 20 % when compared to your current ACM classifier mill. Energy savings mean you can reduce your production costs to a minimum.
- For demanding special products: high-efficiency cyclone-classifier (HECC) makes change-over from cyclone to classifier operation possible
- For the dedusting of powder coatings containing titanium dioxide: TSP fine separator ensures maximum selectivity and thorough cleaning
- Increase capacity and reduce energy consumption: with the new ACM impact elements (E3 beaters)
Explore more: Case Study about use of E3 beaters at Karl Bubenhofer AG
|Nom. airflow [Nm³/min]||(5.5)/8.5||(15)/22.5||(30)/37.5||(45)/60||(90)/112.5|
|Rotor drive [kW]||3/5.5||15||22||37||55|
|Nominal capacity [kg/h]||Batch / 140||375||625||1,000||1,875|
The ACM EC (Easy Clean) was developed to meet the demands for minimum cleaning times. The mill housing is designed as a double chamber system. This means that 70 % of the parts can be easily removed for mill loading without tools.
Advantages of the new design:
- Easy and quick change of the parts of the mill equipment to be cleaned
- 50 % time saving during cleaning
- Maximum accessibility
- Cooling zone to reduce product buildup
- Sound reduction
Through the use of the E3 beaters, throughput increases of up to 30 % are achieved compared to an existing ACM classifier mill. As a result of the energy savings, production costs can be significantly reduced.
The effectiveness of comminution processes is doubled in terms of high loading intensity and frequency, thanks to the novel geometry of E3 beaters. We minimise the inwards-directed stagnation point flow which hinders performance, ensuring that you benefit from the optimum exploitation of energy achieved with the new beaters. Specific energy consumption is greatly reduced as a result.
- Throughput increased up to 30 %
- Low fines content
- Less energy consumption
- Noise reduction
- Wear protection
Do you already have an ACM classifier mill from Hosokawa Alpine for your powder coating production? Then you can easily have it retrofitted! The investment in the E3 Beater often pays for itself within a year. Please contact our BLUESERV service.
The new classifier mill ACM 5 NEX offers the numerous advantages of a simplified design - and is ATEX-compliant and tested for explosion protection
- Pressureless design due to the avoidance of effective ignition sources
- ATEX-compliant and tested for explosion protection
- Tested by the European certification company Bureau Veritas: no ignition with standard powder coatings
- Reduced inspection and maintenance effort
- Easy cleaning and minimal downtime
- Compact installation
- High cost efficiency
The fine dust that is produced during the manufacturing of powder coating can be further processed with the help of compacting technology. The compaction of powder coating on roller presses enables further processing of the fine dust. This so-called inline recycling reduces waste and thus makes production more efficient.
- Compaction of a powder by two counter-rotating rollers
- Agglomeration takes place through bonds between the particles under mechanical pressure
The compactor is designed for compaction. During the compaction process, a high bulk density is achieved without the formation of hard particles.
The fine dust accumulated in big bags can be fed either offline or directly inline from the residual dust filter into the feed hopper of the compactor. An agitator or vibrating nozzles above the feeding screw prevent bridging of the fine dust. The horizontal auger can be equipped with a vacuum de-aeration system to increase the efficiency of the auger and the throughput of the compactor. The material is compacted into flakes in the compactor's nip. After compaction, the material is crushed by a roller crusher to the desired chip size or to granules and then fed directly into the grinding process or into big bags for further processing in the extruder.
Depending on the feed material and its particle size, different throughput rates between 80 and 150 kg can be achieved with an ARC L or K series roller press.