Retrofit and modernisation
More performance, safety, and efficiency for existing Systems
A retrofit brings existing plants up to date, without investing in a completely new one. Rather than replacing everything, we selectively renew the components, controls and technologies that determine performance, safety and availability. This applies to Hosokawa Alpine plants and third-party plants alike, from grinding and classifying systems to blown film lines. You secure the supply of spare parts for years, increase plant availability and unlock more performance from technology that has long proven itself. The result is a future-proof plant that meets today's technical and regulatory requirements.
How fit is your plant, really?
Many plants run reliably for years. Yet critical developments often go unnoticed.
- Spare parts that are no longer available
- Outdated safety and control technology
- Rising risk of failure from wear
- Declining performance and product quality
- Rising energy and operating costs
- New legal and regulatory requirements
Unplanned downtime rarely happens suddenly. More often, it announces itself long in advance.
Retrofit: the economical alternative
Replacing an entire plant is rarely necessary. Targeted upgrades extend its service life and boost the performance of your plant
- Greater efficiency: modern components boost performance and availability.
- Higher quality: better process control improves product quality.
- Lower costs: less energy use, less scrap, less maintenance.
- Stronger competitiveness: produce more economically and at the state of the art.
- Future-proof: your plant stays capable and a sound long-term investment.
First assess, then modernise
A structured assessment shows whether modernisation pays off, and which measures make sense. The Blueserv Reviews and Integrity Checks provide the basis for your decision.
Integrity Checks
Safety and compliance
|
Check |
What it covers |
Your benefit |
|---|---|---|
|
Safety integrity check (SIC) |
Safety-related components and circuits |
Spot risks early, greater availability and operational safety |
|
Electrical integrity check (EIC) |
Electrical system: safety, compliance, condition |
Greater clarity, lower liability risk, reliable evidence |
|
Explosion protection check (EPC) |
Explosion protection equipment |
Identify weak points early, greater operational safety |
Reviews
Uncover potential
|
Review |
What it covers |
Your benefit |
|---|---|---|
|
Plant condition review (PCR) |
Overall plant condition |
Identifies wear, corrosion, leaks and maintenance needs |
|
Production performance review (PPR) |
Process efficiency and production output |
Shows potential in throughput, quality, availability and cost |
|
Decarbonisation review (DCR) |
Energy use and carbon footprint |
Reveals savings potential across energy, peak loads and CO₂ |
