Kompaktors | Roller Presses

A roller press, also known as a kompaktor, roller press or briquetting press, is used to compact fine-grained materials into solid press agglomerates. This can be used to produce flakes or briquettes. In combination with grinding and classification technologies, it is possible to achieve dry granulation.

In kompaktors, the powdery bulk material is compacted between two counter-rotating rollers. As the material is drawn into the roller gap, it is subjected to compressive forces, resulting in the formation of effective binding forces between the particles.

Advantages of compacting for your product and production

  • Improvement of the flow properties
  • Reduction of dust pollution,
  • Improvement of the through-flow
  • Improvement of the distribution behaviour
  • Customised particle size and shape
  • Increased bulk density
  • Modified reaction behaviour (such as solubility)

Our series in comparison

 

L-Series

K-Series

C-Series

Adjustable roll gap

no

yes, during maintenance
with fixed spacers

yes, electromechanical
during operation

Roll cooling

no

optional

yes

Roll dimensions

Ø200, 50 mm width:
approx. 25 – 27 kg

Ø200, 50 mm width:
approx.35 – 40 kg

Ø250, 50 mm width:
14 kg

Vacuum de-aeration

optional

optional

optional

WIP Design

optional

optional

optional

FDA-conform

yes

optional

yes

Flake crusher

optional

optional

ja, integrated

Feeding

vertical screw

vertical screw

verticale- &
horizontal screw

Optional isolator

flexible isolator

flexible or fixed isolator

flexible or fixed isolator

Dry granulation and wet granulation

There are two different processes for granulation:

Dry granulation:

  • Compacting and subsequent grinding
  • No addition of binders required
  • No drying necessary
  • Especially for products that are sensitive to heat or moisture
  • End product: granular, free-flowing mixture of uniform size

Wet granulation:

  • Addition of binders in liquid form (water or alcohol-based)
  • Drying process necessary
  • Granulation following compaction and drying
  • Possible negative impact on the quality of the granules

Hosokawa Alpine compaction (formerly Hosokawa Bepex)

In 2013, the compacting business unit of Hosokawa Bepex was integrated into our powder and particle processing business unit and has since been called Hoskoawa Alpine Compaction. The former Hosokawa Bepex confectionery business was taken over by the Bühler Group in 2015.

Of course, we still offer service for your Hosokawa Bepex machines. Our experts will be happy to help you with your request.

Contact service

Broschüre Blueserv Kompaktiertechnik

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Planning the entire process

It’s not just building a machine – we support your projects from consulting to maintenance.