Hosokawa Solids

Your partner for comprehensive bulk material solutions

Hosokawa Alpine Solids provides turnkey solutions tailored precisely to your requirements. For over 50 years, we have been implementing systems that seamlessly combine storage, conveying, dosing, and weighing – including compatible components and automation. This enables stable processes, high efficiency, and reliable quality, all from a single source worldwide. 

We work with you to bring projects safely to completion, from the initial idea through engineering and manufacturing to commissioning and ongoing support. We are a partner who listens, understands, and delivers – with practical solutions, precision, and a focus on optimizing your process. 

Technologies

Powder, granulate and bulk material processing

Everything from a single source: Storage, conveying, dosing & weighing, big bag & sack handling as well as automation – precisely tailored to your process and scalable to your requirements.

Device versions

Hosokawa Solids Design Lines

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Choose the version that suits your process and operation – clearly defined, practical, and tailored to your requirements. 

  • Solids Basic Design – for dry processes with non-corrosive bulk materials of low to medium hardness. 
  • Solids Clean Design – for processes involving aggressive media or applications that require iron oxide- or ferrite-free product contact. 
  • Solids Hygienic Design Dry – for dry processes with dry cleaning; designed for food and cosmetic products. 
  • Solids Hygienic Design Wet  – for use in wet processes and dry processes with wet cleaning. It is designed for food and cosmetic products.
  • Solids Heavy Design – for dry processes with dry cleaning; designed for food and cosmetic products. 
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Integrated solutions for bulk material handling processes

Hosokawa Solids brings storage, conveying, dosing and weighing systems together to form a sophisticated and comprehensive solution. We integrate the right components, tailor everything to your product characteristics and operating conditions, and support you from defining your goals through to ongoing operation – all from a single source, worldwide. 

  • We document your tasks and objectives – clearly, transparently, and measurably.
  • We test raw and intermediate products for material properties and flow behavior.
  • We design complete process solutions for your application.
  • We take care of all engineering aspects – process engineering, apparatus technology, and automation.
  • We manufacture and deliver all the equipment – appropriately sized and documented.
  • We handle mechanical and electrical assembly, commission the equipment, and train your operating personnel. 
Discharging devices
When it comes to bulk materials, the task of discharging from silos and containers means that the product needs to have certain flow characteristics in the material feed.
Discharge devices
Filling devices
Locking valves for bulk solids
Diverters for bulk solids
Mechanical conveying systems
Dosing equipment
Scales and weighing equipment
Pre-Crusher
The primary crusher is used to pre-crush coarse-grained materials. It is often used as the first crushing step in compaction with roller presses.
Pneumatic conveying systems
  • Hygienic designs according to EHEDG guidelines
  • Manufacture of pressure vessels according to AD 2000 leaflet HP 0 Filling equipment: trucks, rail cars
  • Certified according to ATEX Directive 2014/34/EU

Service

Comprehensive, modular and efficient service

With Hosokawa Solids' plant-specific service, you are on the safe side. You decide for yourself to what extent and at what intervals you want to use our service offering for hardware modernization and maintenance.

Solids after-sales service:

  • Spare parts and repairs: high availability of original parts, minimal downtime for maximum productivity
  • Process control: consulting and optimization services, especially for older machines
  • Remote service: fast help with plant malfunctions and reduction of service costs

We test materials, parameters, and process steps under realistic conditions – for robust decision-making and tailor-made designs. 

  • Testing of material properties and flow behavior
  • Determination and optimization of process parameters
  • Selection and dimensioning of suitable components
  • Documentation of results to support design and quotation 

From concept to acceptance – structured, transparent, and binding.

  • Basic and detail engineering
  • Commissioning and measurements
  • Problem analysis on site
  • On-site measurements
  • Safety analysis 

We plan, manufacture, and assemble your system – including automation, documentation, and handover to your team.

  • Process engineering design and full engineering services
  • Design and delivery of the necessary equipment and apparatus
  • Automation including control tasks
  • Mechanical and electrical assembly, commissioning, and training 

About us

Your bulk goods. Our solution.

Hosokawa Solids was founded in 1969, so we now have over 50 years of experience in bulk material handling. What started out as consulting and project planning for automated bulk material handling systems has now grown to include in-house production of machines and equipment at our sites in Germany (Landsberg am Lech) and Spain. We also offer special designs, after-sales service, inspection, maintenance, and repair. 

Since January 2020, we have been part of the Hosokawa Alpine Group and thus part of the Hosokawa Micron Group. As of 2021, our network of experts in Latin America has been expanded by locations in Mexico and Chile. This means you can rely on us as a partner with a global sales and service network – close to your project, wherever it is in the world. 

What you can achieve with us 
Our proprietary process solutions and systems make us a trusted partner for bulk material production and processing industries. Our core competencies include storage and discharge, pneumatic conveying, as well as weighing and dosing – seamlessly integrated with control and automation and supported by modular, efficient service. This forms the basis for our customized industry solutions for the chemical, food & beverage, animal feed, minerals, plastics & rubber, energy, and environmental sectors, among others. 

Our manufacturing locations: 
Our site in Spain has around 7,000 m² of production space for components and assemblies; other Hosokawa Group manufacturing facilities support us around the world. Over the past decades, we have designed and built more than 1,000 systems in Europe and overseas, delivering high performance, low maintenance, and energy efficiency for a fast return on investment. 

Our goal is to continuously expand your lead in bulk material handling with cost-effective and technically impressive solutions. 

solids system-technik, founded in 1969 in the Basque region of Spain, is active in project planning and construction of automatic bulk solids handling turnkey systems. Four years later, the company Solids Components MIGSA S.L. was founded, which manufactures the components  range of Hosokawa Solids. Today, the two Spanish company-divisions jointly form Hosokawa Solids S.L. with over 50 years of experience in solids handling, equipment and processes.

Die Hosokawa Solids Solutions GmbH in Deutschland berät seit 1969 Kunden zur Projektierung und Ausführung von automatischen Schüttgutanlagen. Seit 1983 produziert das Unternehmen an seinem Standort in Landsberg am Lech eigene Maschinen- und Apparate. 

Hosokawa Solids Solutions GmbH in Germany has been advising customers  on the project planning and execution of automatic bulk solids systems since 1969.  Since 1983, the company has been producing its own machinery and equipment at its site in Landsberg am Lech. 

Turnover:

  • approx. 30 million euros annually

Engineering capacity:

  • Approximately 65 engineers and technicians skilled in process and components engineering, project management and on-site services. Design stations are equipped with 2D and 3D CAD systems.

Manufacturing capacity:

  • 7000 m² production area
  • maximum unit weight: 10 t
  • maximum piece size: 200 m³ silo in one piece.

Competence:
We have executed well over 10,000 orders in Europe and overseas. Countless bulk solids have been tested in our facilities on an industrial scale. The knowledge we have gained from these tests and our completed plants ensures that we have all the necessary competence for designing and executing new installations.

Based on our core competencies Storage & Discharge, Pneumatic Conveying, Weighing & Dosing, and Automation, we can provide turnkey solutions for all industries: chemicals, paints, varnishes, plastics, rubber, food, beverages, animal feed, minerals, glass, ceramics, enamel, foundry, steel, energy, environment …

Production:
Our components and assemblies are predominantly manufactured in our group-owned production facilities  Ongoing quality controls and functional acceptance tests ensure our high quality standard. Hosokawa Solids develops and creates its own software, adapted to the specific project and material requirements for dosing and weighing and pneumatic conveying technology. We design and build process control systems applying high performance programmable logic controllers and industrial graphics for process visualisation, documentation and data management.

Quality:
Hosokawa Solids maintains a quality assurance system with experienced specialists and works according to DIN/ISO 9000 ff.

Prestige:
Counted among the company’s references are the market leaders of the bulk solids producing and processing industries such as Bayer Ciba-Geigy Henkel - AKZO NOBEL - BASF - Kömmerling - Continental - Nestlé - Coca-Cola - Martini & Rossi Dyckerhoff - Knauf - Saint Gobain - Rocca - Lladro - Sumicol - Sinter Stahl - MVV Energie.

Success & profitability:
Hosokawa Solids has designed and built well over 1000 systems in Europe and overseas. These installations lead to a rapid return on investment due to high performancelow maintenance requirements and minimised energy consumption.

The vision of company founder H. J. Linder and the managing directors is to further expand the advantages of the solution, which is based on decades of broad experience in every bulk solids processing sector. This is to be achieved by integrating the individual companies into the Hosokawa Micron Group, which in turn will enable Hosokawa Solids to contribute even more powerfully to the success of its customers.

Through the integration of individual competences

  • Engineering capacity for process and equipment technology
  • Engineering capacity for control, automation and data management
  • High-quality in-house production of proven equipment and components
  • Direct service "around the clock" by the manufacturer, including inspections, maintenance, repair and original spare parts

It is our goal to provide our customers with a rapid return on investment through high performance, low maintenance requirements, 100% availability between revisions and optimised energy consumption.

Brochure Hosokawa Solids
Brochure Solids Inline Density Meter